High-Tech, Fully Customized Electronics Manufacturing

Precise, automated, lean – we outfit our facilities with the best in technology, equipment and processes to deliver high-quality, cost-effective products fast. We build flexibility into our approach by pairing the right capabilities with your unique project objectives and then providing full service from concept to production as the requirements of your product line evolve over time.

Choose Only the Services You Need

Whether you need the entire manufacturing workflow or a specific set of capabilities, you can insert yourself in our production process and choose only the services that are essential to your project.

ADL Technology manufacturing process map

Advanced Production Capabilities

Browse our list of extensive assembly services and equipment assets.  Learn more about Lean manufacturing at ADL.

Surface Mount Assembly

Dedicated technicians ensure that each assembly complies with applicable IPC standards.

  • Prototype, low, medium, high volume
  • RoHS-compliant production capabilities
  • LED assemblies, fine pitch, BGA
  • uBGA, QFN, 0201 components
  • Pemtron 3D solder paste inspection

​Through Hole Assembly

  • Automated and manual processes
  • Prototype, low and medium volume

After completing your electronic assembly, we can assemble it into your enclosure.

Box Build and Control Panel Assembly

Cable and Wire Harness Assemblies

Conformal Coating and Potting

  • Manual and automated and spray coating
  • Two-part epoxies
  • Silicone dips

Testing and Inspection

  • Custom test fixture design
  • Troubleshooting to the component level

Surface Mount Technology (SMT)

Our SMT area houses four identical SMT lines for maximum flexibility.

  • Four identical, fully automated lines
  • MPM Accela screen printers with post-print 2D inspection
  • Pemtron 3D solder paste inspection capabilities
  • Universal Fuzion placement machines
  • NPI barcode scanning for machine and component setup and validation
  • Capable of placing 0201 components and 0.4mm BGAs
  • BTU Pyramax 150 12 zone reflow ovens with auto load/unload functionality

Through Hole Technology

  • Fully automated insertion equipment – RAD_8 radial machine and VCD_8 axial machine
  • Auto and manual component lead preparation
  • Slide lines and “one piece flow” lines
  • Hand-soldering stations

Wave and Selective Solder Technology

Our dual-pot selective solder machine allows us to solder your boards quickly and precisely, whether they’re leaded or lead-free.

  • RoHS compliant production capabilities
  • Two Electrovert Vectra wave solder machines, one for leaded assemblies and one for lead-free
  • ERSA 345 selective solder machine with dual alloy capability – no changeover required

Inspection

  • Three YESTECH FX AOI machines
  • X-ray capability
  • End of line quality inspection

Rework

  • Air-Vac semi-automated rework equipment
  • Technicians certified to IPC-A-610 and IPC-A-620

Potting and Coating

ADL’s latest investment in the Coating department: our new automated conformal coating machine.

  • PVA for automated conformal coating
  • Two enclosed, vented spray booths

Wire Processing

  • Komax KAPA240 wire cutter/stripper
  • Artos CR-22 and CS-326 wire processing equipment
  • Dynalab 256-point cable harness tester
  • Schleuniger and Carpenter processing equipment

Aegis Manufacturing Software

  • Directly imports PCB design files including CAD ASCII, Gerber, X-Y Data and scanned image formats
  • Timely turnaround for offline multi-machine programming

At ADL, we believe that Lean manufacturing processes benefit everyone. Creating high quality, customized products isn’t enough. By reducing waste and streamlining our processes, we aim to provide you with great products and a superior customer experience characterized by:

  • The shortest possible cycle time
  • Clarity of project execution
  • Flexibility to adhere to your specifications and standards
  • Excellent return on your investment as our parts become part of your finished product

To achieve Lean manufacturing, we strive to ensure the best and fastest flow of:

  • Parts required to build your project
  • Information exchanged between your company and ADL’s staff
  • Production decisions
  • Final products shipped

We support Lean manufacturing by hiring the right people, investing in state-of-the-art technology and equipment, maintaining industry standards, and seeking to continuously improve efficiencies at every level of ADL Technology.