by ADL Technology ADL Technology

Smart Carts Controlled by Smart Boards

PCBAs being prepared for coating.

Using PCBs to Extend Functionality

Printed circuit boards are increasingly found in unexpected places.  With a little creativity on the part of an OEM, the potential to enhance an existing product line with the addition of electronics is unlimited and can expand the functionality to support better tracking, productivity and security.  If you’re thinking of adding electronics to your product, we can help guide you through the PCB design process, and manufacture it for you, as well.

At ADL, we design and build PCB assemblies (PCBAs) that come in all shapes and sizes. These PCBAs can range in size from a thumbnail to a clipboard, and add functionality such as wireless connectivity, environmental sensing, LED lighting, and a host of other features.  If you need help with final product assembly, we can support you there, as well.

ADL supports wave solder, selective solder, and hand solder processes.

PC Boards for Smart Medical Carts

One of our more challenging projects was a collaborative effort to design a PCB for a customer who builds carts that control and track the distribution of medicines in hospitals and nursing homes.  The PCB serves as the brain for the cart, which includes an integrated monitor, keyboard, locking system, and keyless card-swipe access.  Software on the board allows medical professionals to track and dispense a wide variety of medications and supplies.  This moveable station not only keeps critical medical supplies safe, but it also provides support for electronic record-keeping.

Inventory Control and Asset Tracking for Any Industry

While it is proving to be a valuable asset to medical providers, the application of this technology has great potential beyond the healthcare industry.  It could be adapted to any environment where items need to be carefully tracked and distributed due to their high cost, small size, risk of theft, or need to be tightly controlled for legal reasons.

Most of our customers require “mixed technology” boards – those that contain both through-hole and surface-mounted components.

Applications of smart distribution systems could include:

  • Personal protective equipment
  • Work-related tools and equipment
  • Food and beverage vending
  • Electronics vending
  • Manufacturing components

Inventory control is a rapidly evolving space where electronics can help companies provide cost-effective ways of tracking items.  How might your product be enhanced by the addition of electronics?

Contact us today!

Use our online form or call us: (614) 345-9040.

by ADL Technology ADL Technology

Supply Chain Resilience

queuing theory and supply chainsIf you have ever been caught in a highway traffic jam after an accident you know that traffic doesn’t clear up immediately. Supply Chain and Operations explain this effect using Queuing Theory.  Queuing Theory tells us that slowdowns will persist, and secondary reactions will occur complicating manufacturing for some time.   COVID-19 is likely to be a “complicating issue” for at least 1-2 years. Manufacturers looking to survive, even thrive, in the current business climate need to make their supply chains resilient and secure.

One way to ensure supply chain resilience is by securing your supply chain through “reshoring”.  ADL technology, located near Columbus Ohio, is a contract manufacturer of printed circuit board assemblies and final products, assembled to your specifications. We also provide prototype and electronic design services to support new projects or the evolution of your current products. Our preferred bare boards are sourced from US partners, further reducing supply chain complexity and risk. Reshoring with ADL often provides total cost of ownership savings.   Studies have shown that 40-50% (depending on tariffs) of current work can be reshored profitably1.  In addition to lowering costs, reshoring reduces risk, speeds delivery and supports US manufacturers.

Off-shored items are becoming “stuck in traffic” due to issues relating:

  • Skilled labor shortages
  • Movement of raw materials to build sub-components
  • Shipping issues of finished sub-components
  • Long supply chains that create risk, add unnecessary cost, and provide a lack of resiliency

Reshoring to the United States reduces risk, saves money and supports U.S. industry. Contact ADL to learn how we can partner with you to build the components that your company needs.  We support industrial and OEM in a variety of markets including lighting, sensing, power supplies to controls.

  1. Leanshoring TMRevitalizing Domestic Supply Chains and Advanced Manufacturing Capabilities (link to Full Article)
by ADL Technology ADL Technology

It’s Only Common Sense…The World Will Never Be the Same

The following is a transcript of an podcast by Dan Beaulieu.  It was published on April 6th, 2020.

Over the past few weeks, we have been writing about how to keep business as usual in these unusual times:

  • how to market your company
  • how to make sales calls
  • how to sell your products

all while not being able to be in front of your customers. I have also offered a plan called Business as Usual: Selling without visiting customers which is available for anyone who wants one (see information at the end of this column). One of the things we talk about in this plan is to be prepared for the world as it will look once this great danger has subsided. I thought about this so much that I decided to take a shot at what the world will look like on the other side of the Coronavirus, or Covid 19 as the Corona Beer people would prefer, we call it. (sorry you gotta smile once in a while).

And after doing some research, and some visioning, here is what I have come up with:

Life after Covid 19

  • More people will work from home. The way we work will be now shaped and changed forever as people find that many of them can work at home much more easily, and effectively, than in a building with other people. This is something, I found out years ago when we started the consulting business. It’s amazing how much you can get done on your own schedule, working when you want, not having to attend someone else’s meaningless meetings and not having to put up with the guy who wants to go last night’s episode of Game of thrones for an hour every week. Thank you Zoom and Go to meeting and all the other meeting services we can use.
  • Shopping. Our shopping habits will change, converting even more people to online shopping as more and more people are now forced to do it and novices are forced to learn how to do it. The transition to online shopping will be complete. This means that retail stores will have to become more engaging and valuable or die. Advice to retail stores, visit an APPLE store and see how you can do it to thrive.
  • Movies.  The way we watch movies will change drastically as even now movie studios are already offering first run movies for streaming, now that the movie theatres are closed. For about twenty dollars you can stream a brand-new movie in your home. Related to this, other streaming services are already taking off like a shot, as people turn to them for entertainment in their locked-down houses. This means the competition will increase and we will benefit by being able to watch even better films in the future.
  • Universal healthcare. People will want more universal healthcare now that they see what life without it in a pandemic can be like, expect the arguments against it to wane and universal healthcare become a priority.
  • Stockpiling. Learning from the shortages we have faced; we can expect stockpiling of everything from medical face masks, to ventilators, to toilet paper. I cannot imagine any household not having a year’s worth of toilet paper in storage after this is all over. It is amazing to me how people grew so panicky about toilet paper, and Purell, and soap and water and everything else they could not find when they wanted it in the grocery stores. We as Americans are not used to not having what we want when we want it!
  • Respect for medical research. I hope that people will come to appreciate science, and medical research and what it can do for us. The fact that hospitals can be erected in a matter of days, or that a vaccine for a virus can be discovered in a matter of months cannot help but amaze us and make us respect this scientist more now than ever.
  • More onshoring. As we realize that yes, we went too far in turning over entire industries to China, being happy to let them build anything, as long as we got it more cheaply. Having no regards whatsoever for the damage we were doing to our own domestic infrastructures. Hopefully we learn a lesson, that yes although we are in a global economy, we still need to protect our own domestic companies and keep them not only solvent, but profitable for the long term. This should ring loud and clear to the big OEMs like Motorola and Cisco and Intel and Apple and many others who so gleefully skipped over to Asia with their new products, products developed here in the U.S. for the sake of their own bottom line. Let’s remember when we complain about China, that the Chinese did not come over here and take our technology, and our business, we went over there and happily handed it over to them, so that we could buy a DVD player for $29.99 instead of $69.99… maybe now we’ll tend to ask ourselves was it really worth it?
  • We will be a better country. Of this I have not doubt– we are Americans after all, in the end we believe with everything that we are made of, that we will find a way. Just as we have always done, we will come out of this crisis for the better in all ways. That history tells us is something you can count on. It’s only common sense.

For a copy of D.B. Management’s Business as Usual: Selling without visiting customers Contact me at 207-649-0879 or email me at

While this blog written from a more general point of view it is a valuable exercise to explore how these points will affect business in general and manufacturing in particular.

Companies that manufacture products such as PC boards and electronic assemblies understand how valuable of face-to-face meetings are because the they provide opportunities to:

  • demonstrate capabilities
  • review/revise design schema for current projects in a collaborative environment
  • demonstrate prototypes

With many folks working from home, these things are difficult but not impossible to do.  Even when the current restrictions on travel and group gatherings ease, many companies will need to improve their online meeting capabilities to provide a way to hold meetings in person.

Another great example is stockpiling.  Companies that have mission critical parts may seek larger orders to protect against future shut-downs or transport challenges.  Stockpiling may also provide new opportunities for parts that companies cannot obtain from their regular sources.

Last, but not least, is onshoring aka re-shoring.  Many companies shipped components overseas to areas like China which is still recovering from the effects of COVID-19.  These effects will undoubtedly provide American companies with opportunities to provide components as the cost of ownership is re-balanced by supply chain imperatives.